A newly developed paper-based battery presents a potential alternative to lithium-ion technology by offering a sustainable, recyclable, and cost-effective energy storage solution. Created by Singaporean startup Flint, this battery utilises plant-based cellulose, water-based electrolytes, and recyclable metals such as zinc and manganese. With an energy density of 226 Wh/kg, it is comparable to conventional lithium-ion batteries and may be applicable for use in electric vehicles and grid storage.

Material Composition and Sustainability
Flint’s battery incorporates materials intended to improve sustainability in product design, packaging, and mobility industries. Unlike lithium-ion batteries, which rely on materials such as cobalt and lithium, Flint’s battery uses more widely available and recyclable elements. The cellulose-based structure provides flexibility in design, making it adaptable for integration into various products.

Recyclability and Environmental Considerations
A key feature of Flint’s battery is its potential for full recyclability and compostability. At the end of its lifecycle, the battery can be disassembled, with metals extracted for reuse, while the biodegradable components decompose naturally. This aligns with circular economy principles and may help reduce electronic waste compared to traditional battery disposal methods.

The battery’s use of water-based electrolytes reduces the risk of thermal runaway, a known issue with lithium-ion batteries. This design is intended to improve safety by minimising fire and explosion hazards. The battery can also function briefly when exposed to an open flame before degrading safely.

Production and Cost Considerations
Transitioning battery technologies from laboratory research to large-scale manufacturing is a complex process. Flint has developed its battery with existing lithium battery production lines in mind to facilitate scalability. The company estimates a production cost of approximately $50/kWh, which is lower than the 2024 average cost of lithium-ion batteries. If achieved, this could make the technology more cost-competitive across various industries, including automotive, consumer electronics, and energy storage.

Applications in Design and Manufacturing
For professionals in architecture, interior design, and product development, Flint’s battery technology may offer new possibilities for integrating energy storage into design solutions. Potential applications include smart furniture, adaptable packaging solutions, and electronic devices that benefit from flexible, sustainable power sources.

Future Development
Flint secured $2 million in seed funding in late 2024 and has plans to begin pilot production in 2025. The success of this initiative will determine the feasibility of large-scale implementation. While challenges remain in scaling production and commercialisation, continued development could contribute to a reduction in the environmental impact of battery technologies.

Source: New Atlas
Photos: Flint